From receipt to supply: connect warehouse records, quality gates and
inventory transactions under one explicit owner.
Recorded stock is not always usable stock.
WMS organizes warehouse records and decisions. Coordinators need
stock condition before assigning work to people or equipment.
An item is interpreted within warehouse, location, UOM, lot/serial
and quality context. Unit mismatches or held lots change usable
quantity even when goods remain physically present.
In the example, LOT-010 at A-01 holds 40 EA, with 12 EA reserved
for CALL-010 and 28 EA available absent other restrictions.
QC-held LOT-020 is treated separately. These are illustrative
quantities, not performance claims.
LOT / location
Quantity
Meaning
LOT-010 / A-01
40 EA
Lot balance at location
RES-010
12 EA
Reserved for CALL-010
AVAILABLE
28 EA
Eligible in this example
LOT-020 / QC
38 EA
Not quality-released
Different entry paths. One movement record.
INBOUND
Count accurately, confirm the location.
ASN/PO defines expectations; counts and scans record observations.
GRN retains received quantity and discrepancies; QC authorizes
use. Putaway completes after location/quantity verification. An
ERP message alone does not make stock usable.
Rules follow module scope and warehouse configuration; no universal
allocation algorithm is assumed.
01
Reservation
Check valid demand, eligible quantity and revision. Competing
demand follows approved rules and recorded allocation; two systems
cannot independently reserve the same stock.
02
Quality hold / release
QC disposition controls usability, not just location. Movement
scans cannot bypass hold. Release authority is separate from
transport execution.
03
Count and adjustment
Define scope/timestamp, inspect active movements and recount where
needed. Authorized review precedes adjustment; robot telemetry is
not a physical count.
04
Replenish and re-slot
Compare demand, capacity and in-transit work. Approved plans
create tasks; changed destinations require reference and handover
rechecks.
Receive 38 EA against a 40 EA ASN.
A separate illustrated receipt: observed quantity, shortage, QC and
location remain distinct decision milestones.
Choose the WMS owner before the posting path.
Configuration
FactoryFlow role
Stock confirmation owner
Use FactoryFlow WMS
Manage warehouse records, reservations, tasks and outcomes by
module; WCS/fleet execute and return evidence.
FactoryFlow WMS
Retain the existing WMS
Accept permitted requests/gates, coordinate execution and
return mapped outcomes with source IDs.
Source WMS, including iWMS when selected
A warehouse scope that can be accepted.
Choose representative receiving or supply work. Pilot outputs
include codes/UOM/locations, hold/reservation rules, source
integration and reconciliation records. Test shortages, mismatches
and duplicate effects.